Applicable to,
● Automobile industry
● Industrial compressor
● Marine power system
● Industrial machinery
● Other equipment with pistons
End caps are assembled to one end of the pistons to seal and protect the components inside. This structure is commonly used for engines, compressors, and so on.
Other elements, like Si, Cu, and Mg, in the aluminum alloy make the end caps and pistons light in weight, reducing the inertia and improving the reaction speed and operation efficiency of the equipment. For example, aluminum die-casting pistons and end caps used in automobile engines could improve fuel efficiency and power performance.
Applicable to,
● Automobile industry
● Industrial compressor
● Marine power system
● Industrial machinery
● Other equipment with pistons
Technical data
Mold cavity |
1 or 2 on customer request |
Raw material |
Aluminum alloy, ADC12, AlSi9Cu3, A380, EN47100 |
Product weight |
0.5kgs to 20kgs |
Product size |
Per different design. |
Wall thickness |
Per customer design. |
Machining |
Per drawings. |
Quality control |
Quality check for each production process and final inspection before shipment. PPAP, FEMA, and so on per customer request. |
Die Casting Machine |
480T/800T/1600T |
Surface Treatment |
Powder coating/Anodization. |
Test |
Salt spray test, leakage test, X-ray test, ... |
Tolerance |
Per customer request and industrial standard. |
General Delivery Time: 45 days
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READ MOREEnd Caps For Pistons In Aluminum Die Casting With Powder Coating: Efficient Power Guarantee Under Powder Coating Technology
End Caps For Pistons In Aluminum Die Casting With Powder Coating: Perfect Combination of Lightweight and High Performance
As the name implies, the piston end cap is a component installed at one end of the piston to seal and protect the internal structure of the piston. In power equipment such as engines and compressors, the effective sealing of the piston end cap is the key to ensure the correct transmission of gas pressure and reduce energy loss. Traditional end cap materials are mostly steel, but with the advancement of materials science, aluminum alloy has gradually become the preferred material for piston end cap manufacturing due to its light weight, high strength, good thermal conductivity and corrosion resistance.
The addition of silicon, copper, magnesium and other elements to aluminum alloy not only further reduces the overall weight of the end cap and piston, reduces the inertia of moving parts, but also significantly improves the response speed and operating efficiency of the equipment. Especially in the field of automobile engines, the application of End Caps For Pistons In Aluminum Die Casting With Powder Coating effectively reduces the overall weight of the engine, thereby reducing fuel consumption, improving fuel economy, and enhancing the power output and acceleration performance of the engine.
Powder coating: an innovative process to improve durability and aesthetics
In addition to the selection of materials, the surface treatment process also has an important impact on the performance of the piston end cap. Powder coating is an environmentally friendly and efficient surface treatment technology. Powder coating forms a strong, beautiful and corrosion-resistant protective layer by evenly spraying powdered coating on the surface of the workpiece and then curing it at high temperature. The advantage of powder coating is its high solid content and almost no volatile organic compounds, which greatly reduces environmental pollution during the production process. At the same time, the heat released during the curing process is small and the energy consumption is low, which is in line with the green production concept of modern manufacturing industry.
Ningbo Jieda: A leader in aluminum die casting and powder coating
Ningbo Jieda Molding & Machine Co., Ltd, as a Chinese supplier of End Caps For Pistons In Aluminum Die Casting With Powder Coating, provides high-quality customized solutions to global customers with its strong R&D capabilities and advanced production equipment. The company uses advanced design software such as CAD (PRO/E)/CAM/CAE to achieve a full-chain automated production process from product design to mold manufacturing, die casting production, surface treatment and finished product assembly.
Ningbo Jieda has more than 80 high-precision equipment, including precision CNC machining centers, CNC EDM machines, wire cutting machines, mold clamping machines, etc., as well as Hong Kong Lijin 1600T, 800T, 500T, 400T, 280T, 200T and other automatic die-casting machines, which can meet the production needs of aluminum die-casting parts of different scales and complexities. The company focuses on aluminum die-casting, surface treatment and finished product processing of automotive accessories series, motor series, pneumatic components, communication equipment series, reducer series, new energy photovoltaic series and lamps series. The products are exported to many countries and regions such as the United States, Germany, Italy, the United Kingdom, France, Poland, Finland, India, Australia, etc., and have won unanimous praise from domestic and foreign customers.
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